GENERAL PRODUCTS

Essential Supplies for Mattress Manufacturing

Explore a comprehensive range of essential products for mattress manufacturing, including Bonnel springs, mattress labels, spring wire, twill tape, non-woven fabric, polyethylene bags and tubes, PU trims, PVC film, and siliconized polyester fiber. Elevate your mattress production with our high-quality materials and accessories.

BONNEL SPRING

Bonnel spring is used to make mattress and provides excellent back support, making it ideal for older or heavier people with curvy bodies. It helps to elevate and align the spine and surrounding muscles,

providing reliable back support Bonnel Spring Mattresses can give the best support and sleep.

TWILL TAPE

Twill tape or twilled tape is a flat herringbone twill-woven fabric tape or ribbon of cotton, linen, polyester, or wool. It may be used in sewing and tailoring to reinforce seams, make casings, bind edges,

and make sturdy ties for closing garments. In mattress industry twill tape is mainly used for Mattresses.

MATTRESS SPRING WIRE

Mattress spring wires are cold drawn wires made from unalloyed high carbon steel. These wires are used for the manufacture of cold formed helical springs, spring rings and wire forms which find application

in automobile, cycle and other industrial equipment’s. Straight spring wire is a type of spring wire that is used to make products such as springs, washers, and fasteners.

SILCONIZED POLYESTER FIBER

Siliconized polyester filling is a type of batting or batting material made from synthetic fibers treated with silicate materials, Application: Pillows, blankets, comforter, toys, filling material for bedding, furniture,

spray-bonded cotton, polyester wadding, padding, non-woven, filling quilt, cushion, home textile.

NON WOVEN FABRIC

Nonwoven fabrics are broadly defined as sheet or web structures bonded together by entangling fiber or filaments (and by perforating films) mechanically, thermally, or chemically. They are flat, porous sheets that are made directly from separate fibers

or from molten plastic or plastic film. They are not made by weaving or knitting and do not require converting the fibers to yarn.
Nonwovens may be a limited-life, single-use fabric or a very durable fabric. Nonwoven fabrics provide specific functions such as absorbency, liquid repellency, resilience, stretch, softness, strength, flame retardancy, washability, cushioning, filtering, bacterial barriers and sterility. These properties are often combined to create fabrics suited for specific jobs while achieving a good balance between product use-life and cost. They can mimic the appearance, texture and strength of a woven fabric, and can be as bulky as the thickest paddings.

POLYTHENE BAGS

Polyethylene film (poly film) is used in a variety of applications such as packaging, plastic bags, labels, Foam mattress, Spring mattress, Pillow, cushions. Poly film and poly sheets on a continuous roll provide economical protection from dust,
dirt and moisture.

POLYTHENE TUBE

Polyethylene film (poly film) is used in a variety of applications such as packaging, plastic bags, labels, Foam mattress, Spring mattress, Pillow, cushions. Poly film and poly sheets on a continuous roll provide economical protection from dust,
dirt and moisture.

PU TRIMS

Rebounded foam, also known as rebound, is an open-cell polyurethane foam that is firm but flexible and is made from reclaimed foam & scrap foam. Rebounded foam is an excellent option for people looking for comfort and support in balance.

You can use rebounded foam in Orthopedics because it tends to have a firmer surface layer to support and provide relief.
Polyurethane, mostly in the form of flexible foam is one of the most popular materials used in cushioning material for upholstered.
Polyurethane foam is widely used in high resiliency flexible foam seating, rigid foam insulation panels.

PVC FILM

PVC foams boast excellent sound absorption and shock absorption backed by wear resistance and strength that delivers long product life. As a result, PVC foams are commonly used in gaskets to provide a reliable seal against light, moisture, air, and dust penetration.

There are various types of PVC films available, including rigid PVC film, flexible PVC film, clear PVC film, colored PVC film, and more. Each type differs in terms of flexibility, transparency, impact resistance, printability, and suitability for specific applications.
In Mattress industry it is used for making zipper bags for packing of mattress and accessories.

MATTRESS LABLES

Mattress tags contain crucial information about the product, including manufacturing details, name contents, safety precautions, and regulatory compliance. They offer essential insights into the mattress’s origin,
ensuring transparency and consumer protection. Tags also serve as proof of purchase for warranty claims.

KRAFT PAPER

Foaming Kraft paper is mainly used in the polyurethane industry for excellent performance in leading foam lines where the glossy surface of Kraft paper offers excellent chemical resistance. The density of the foaming Kraft paper
is high and the porosity low which prevents penetration of the chemicals.

Mattress Clips & C-Rings

Clips and C-rings are essential components for the structural assembly of various furniture pieces, including spring mattresses, sofas, frames, and cushions. These durable accessories ensure sturdy construction,
providing support and stability for long-lasting comfort and reliability. Whether it’s reinforcing mattress coils or securing upholstery frames, clips and C-rings play a vital role in enhancing the durability and structural integrity of furniture, ensuring optimal performance and satisfaction for years to come.
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